Dear all – I have received a PM. The questions are extremely good. I am replying here point by point, so everybody can benefit.
Question – OK, so there is a lot of Thar bashing going on. Let's change it.
My answer – India is a democratic country. Everybody has a right to say what they want. Good people get bashed up in our country. It is normal. If it did not happen, I would be surprised.
Question - Frankly, I am 70% convinced to buy the Thar. 30% not, because of the whole IFS commotion saying it's fragile. Is it really so fragile?
My answer, mentioned here for all to read, understand and appreciate – there is absolutely nothing to even remotely suggest that the “Independent Front Suspension” (IFS) of the Thar is fragile. The suspension on each side consists of a lower control arm, an upper control arm, a torsion bar and a shock absorber. The two sides are connected by a stabilizer bar. You seem to have two main apprehensions, 1 ----- the CV joints will break, and 2 ----- the suspension bushes will not have adequate life. Please remember that any suspension has design jounce and rebound characteristics. If you remain within the limits of the design, there is no reason to expect any failure of CV joints. The main reason why CV joints fail is due to a phenomenon called “necking”. This means that if a CV joint gets stretched or compacted beyond its design operating angles, in other words if the CV elements operate beyond their design domain, in limiting condition, the balls and sleeves would rub each other. This is known as necking. In general, as a rule of thumb, a 30% margin (hint!) from design critical value is kept to ensure a mathematical design life expectancy of infinity in such critical components, yes, infinity, that means the CV joints will last the life of the vehicle. The life of a representative vehicle is defined as 3,50,000 kms. Therefore, if you remain well within this tolerance band, I do not see any reason for you to become anxious. I have seen “those modified vehicles”

! and it will be best if I will refrain from commenting except for the smiley. My above comments are sufficient. Therefore, please remove that silly notion from your mind that CV joints will break. There is something like engineering in this world. If followed, they will not break. The answer to point 2 is that from 2005 onwards, we have completely changed the design assumptions of front suspension control arm bushes. The inner sleeve thickness is increased. The tooth angle on the inner sleeve is changed. The omega (angular dimension) for unit torque is drastically reduced and the torque procedure / sequence is upgraded. As a lot has been mentioned about my Thar MH01V521. I am very happy to see that my effort is appreciated. I will give an example of another 4 wheel drive Scorpio which was run for 1,36,600 kms in a target period of 13 months and the front suspension demonstrated exactly same result after 13 months as when it was new. Tyre life isalso one parameter to judge this by. So, what is “target performance”? Conduct suspension performance characteristic tests before and after a life test. The graphs must match. They do. And, by the way, 100 cycles of our ADT (accelerated durability trial) is enough the break the backbone of any vehicle if it is not good enough. And nobody prevents you from doing whatever you want to your vehicle after you register it. MH01V521’s twin has gone through theADT test twice! And everybody knows that MH01V521 is a life test vehicle. Everybody knows what hell it goes through everyday. It just came back from Jaipur, setting roads on fire all theway. Everybody has seen its potency when it explodes. And, by the way, we have removed the rubber bushes from the stabilizer bar and introduced ball joints to reduce friction.
Question - I can live with the dashboard. I will make my own hard top and AC I will fit.
My answer – cool! If you want help, tell me, there is a correct way to do things.
Question - Now I need help from you for the following: I want to put 31x10.5 x15 or 16" tires. What all will I need to change or strengthen? I can cut the fenders. OK with it. Can I put wider axles?
My answer – Please cut the fenders because they are “non-load bearing members”. Why do you want wider axles? Except for an ego boost, what does it achieve? Nothing. My dear, at this stage of my career, I don’t have to prove anything to anybody but I still reiterate that a production Thar (521 not required) will run rings around X,Y and Z, all put tgether. Let’s leave it at that shall we? Enough has been said!
Question - Can we put leaf springs in front? If so what will it entail? We can do a shackle lift if something is fouling. This is just a thought.
My answer – no please, you will lose the complete dynamic characteristics of the vehicle. If you are hell bent on doing it for the sake of doing it, for God’s sake ensure that the propeller shaft joints do not “neck”. Also, please don't bugger up the steering geometry and steering input characteristics.
Question - I don't care cruising at 140 kmph. 110 kmph is fine with me. I am not happy with the crawl speed. It's too fast. Downhill is scary. With slush and bigger tires, it will be scarier. Can I go with 5.38? Can you do it for me?
My answer – you can go to 4.55 instead of 4.3 because Dana front axle in this design configuration with 4.55 is readily available. If you want to go to 5.38, I will need to check whether the present Dana will take the matched pair because we are using a hypoid which has a slight tooth profile difference with respect to Dana.
Question - I definitely want MLD.
My answer – it is possible, please call me, I will give you details. Driving technique is slightly different for MLD, I hope you are aware.
Question - I want same brakes as 521 and also same suspension. How can I further beef up the suspension?
My answer – brakes same as 521 will be possible on a one off basis. You will have to change discs, calipers, stub axles, booster, LSPV etc. Cost is going to be high. If you use 521 brakes, you will have to use 16 inch tyres only as the discs are bigger. 15 inch wheels will not fit. 521 suspension is standard, the tyres are P245/75R16 instead of P235/70R16, that's all. And they are not fancy tyres, they are JK Elanzos hghway pattern tyres. Now I hope you will understand how important tyres are. Fancy things are meant to look fancy!
Question – I am game, let's start something, but I really need help here. Let's do a good brainstorm and possible offroading upgrades and then we'll start a thread on making the Thar better off road. What say? Regards.
My answer –
please start this thread immediately, today itself. This will finally become "The Real Thar" thread because now we are really talking Thar. Now, you have understood what the Thar is all about. Thank you. My "sting in the tail" question to you - is 105 BHP good enough for you? You have not asked for more power. After all, there was a Scor---.
My answer -

! I am mad,naa!
SO, WHEN ARE YOU BUYING IT? SEND ME SOME SWEETS IN ADVANCE, WILL YOU?
Best regards,
Behram Dhabhar