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Originally Posted by GTO It's no longer worth it for anyone to spend 1-lakh on an AVO suspension or any after-market suspension. |
The newer updated suspension on mid 2023 onwards cars is a lot better, mainly the cross-axle rebound and jerks are now fixed but still the ride comfort is far from perfect. No doubts Jimny rides lot better on bad roads but on road handling and steering of Thar is superior.
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- The stock suspension is dirt cheap .
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Yes it is cheap. I am in the process of reverting back to Mahindra OE suspension after having convinced everyone to buy AVO. Dampers each cost around 2-2.5k, less than 1k for springs.
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- The AVO kit costs 1-lakh rupees. Then, at the 40000 - 50000 km mark, the AVO dampers apparently start leaking and need replacement. That is big bucks all over again.
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At 20k kilometers the front dampers have lost all the pressure, the damping has become weird and dangerous. I also suspect they were also causing issues with the front drivetrain and a bracket because of uncontrolled wheel hop.
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I have yet to drive the 2023 Thar on the highway, but based on a city drive, I think the suspension is now tolerable. I wouldn't spend the money on AVO if my car had come with the latest OEM suspension.
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The updated OE suspension does not have the stability and composure of Avo tuned +2 or 3 on highways but the car does not crash in bumps like with Avo (at any setting).
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Originally Posted by shankar.balan On the AVO, Mr Leelakrishnan himself said that he would have the suspension serviced as needed if needed. My Thar has done about 27000kms. AVO does help as Ive documented earlier. And the lower tyre pressure of 28 psi also helps. |
Rebuilding Avo dampers does not work. I am not counting the local dealer Phil who nevers answers anyone's phones, even if he does not deliver his promises. After contacting Mr. Leela directly we got a few pairs rebuilt over and over again. The rebuilt dampers don't work, some of them don't have enough damping force and others leak within first few thousand kilometers.
Removing Dampers from double wishbone setup and sending for repairs over to Coimbatore, waiting, coordinating and reinstalling is not worth the pain even if they promise (and deliver) lifetime of support.
We bought Avo for 5 out of 5 Thars in our small group.
Out of all 5 mine have lasted the longest duration and 20k kms. I don't use the car for bad road touring, expeditions or snow drives( I have Isuzu for that running Old Man Emu setup for 60-70k kms now yet all good). My car is used for either city runs daily use or sand dunes kind of offroading. The dampers lasted just 20k. ARB Old Man Emu, Ironman, Dobinsons etc last atleast 100k with far more abuse and are dependable.
I am now moving back to newer OE Mahindra suspension. Already swapped front, waiting for rear springs and dampers. Part numbers are same just newer ones have some internal updates, since I don't know and could not dig out what all is changed, I am changing all 4 dampers and springs.
Other cars have had far too many leakages, rebuilds, trouble.. Everyone barring one car have removed the Avo's. Front dampers on the last remaining car make squeaking noise.
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The AVO improves the Thar's high speed manners for sure. I cruise at 120 kmph where I wouldn't go over 100 kmph in the stock Thar. That being said, the Thar is still a horrible handler and gets especially scary over road dips.
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With Avo's (when they worked) the Thar has excellent high speed manners, stability and overall handling. Works best at +2-3 clicks but ride becomes crashy with such stiffness. Overall ride comfort improved a lot mostly on good road as all the bounce was eliminated. Bad road soaking ability especially sharp edged potholes, rumble strips and expansion joints still remained far from perfect.
The handling improvement worked wonders for us in higher speed sand dunes offroading making the car lot more predictable and composed. The adjustable damping gave us the flexibility to have softer comfortable on road ride and sharp handling for offroad use.