New disc brakes for my 2004 corolla

singh.amrit · 7th February 2010, 14:36

My 2004 corolla needs a new set of discs, pads , calipers, because the discs are too thin (20.4 mm vs 25mm original) according to uttam toyota, noida.

can i still grind them ? because brakes are too weak now, probably due to the lines on the discs.

toyota service center gave me an estimate of 16k, all inclusive, for 4 discs along with pads and calipers.

can i go for bigger - aftermarket discs in a nearby budget ? without compromising the ABS.

Are the ABS values tuned to each disc rotor size ?

nitrous · 7th February 2010, 15:15

Stick to stock rotor size.
You won't need large disc brakes unless you're going tarmac racing.
Plus big brake kits cost upwards of 50k from a good brand.

aargee · 7th February 2010, 16:03

Go for a new plates & stick to stock.

SPIKE ARRESTOR · 7th February 2010, 16:05

amrit before buying a new set of rotors, pads and calipers check with the manufacturers specification if it has any useful life left in it, your dealer may be able to help you with the specifications in this case, also check if the runouts are out of specification, then only go for a new set. the pic shows an illustrative example of what i am referring to hope it clarifies,

Spike

singh.amrit · 7th February 2010, 17:11

thank you, i did check that, i was informed by uttam toyota that new discs are 25mm thick, changing limit is 23mm (which i believe is too early), anyways, my brakes are reported to be 20.4 mm thick, rear ones were also less - i dont remember the thickness exactly, but both were beyond toyota recommended width.

Local mechanics say that they can still be turned to be smoothened, but marginally. So wanted to know if some aftermarket rotors can be cheaper/ better alternatives.

R2D2 · 7th February 2010, 19:44

Quote:

Originally Posted by singh.amrit

thank you, i did check that, i was informed by uttam toyota that new discs are 25mm thick, changing limit is 23mm (which i believe is too early), anyways, my brakes are reported to be 20.4 mm thick, rear ones were also less - i dont remember the thickness exactly, but both were beyond toyota recommended width.

Local mechanics say that they can still be turned to be smoothened, but marginally. So wanted to know if some aftermarket rotors can be cheaper/ better alternatives.

I dont think you should be looking at cheaper alternatives, at least not when it comes to safety equipment like brakes. And as Nitrous correctly says performance brake sets are expensive and not worth it unless you're a road racer.

BTW, your dealer is spot on when he says the discs need replacement at 23 mm. The disc runout is 0.05 mm. These are the specs from the Corolla service manual.

In my opinion, as it is 16K to replace the entire brake rotors/pads/caliper assembly on all 4 wheels, go for it. I think it will be money well spent and will ensure peace of mind.

Cheers!

singh.amrit · 7th February 2010, 19:55

i agree, i got optimistic about cross drilled rotors going through prices on a US website, corolla replacement, larger ones for 22k (approx). But, this is India.
thanks guys.

7th February 2010, 14:36	#1
singh.amrit BHPian Join Date: Sep 2009 Location: Lucknow Posts: 106 Thanked: 0 Times	New disc brakes for my 2004 corolla My 2004 corolla needs a new set of discs, pads , calipers, because the discs are too thin (20.4 mm vs 25mm original) according to uttam toyota, noida. can i still grind them ? because brakes are too weak now, probably due to the lines on the discs. toyota service center gave me an estimate of 16k, all inclusive, for 4 discs along with pads and calipers. can i go for bigger - aftermarket discs in a nearby budget ? without compromising the ABS. Are the ABS values tuned to each disc rotor size ?
	() Thanks

7th February 2010, 15:15	#2
nitrous Senior - BHPian Join Date: May 2004 Location: UAE/Lon/Madras Posts: 6,965 Thanked: 332 Times View My Garage	Stick to stock rotor size. You won't need large disc brakes unless you're going tarmac racing. Plus big brake kits cost upwards of 50k from a good brand.
	() Thanks

7th February 2010, 16:03	#3
aargee Senior - BHPian Join Date: Jan 2010 Location: TSTN Posts: 6,325 Thanked: 9,974 Times	Go for a new plates & stick to stock.
	() Thanks

7th February 2010, 16:05	#4
SPIKE ARRESTOR Senior - BHPian Join Date: Nov 2009 Location: Germany Posts: 2,856 Thanked: 1,545 Times	amrit before buying a new set of rotors, pads and calipers check with the manufacturers specification if it has any useful life left in it, your dealer may be able to help you with the specifications in this case, also check if the runouts are out of specification, then only go for a new set. the pic shows an illustrative example of what i am referring to hope it clarifies, Spike Attached Thumbnails
	() Thanks

7th February 2010, 17:11	#5
singh.amrit BHPian Join Date: Sep 2009 Location: Lucknow Posts: 106 Thanked: 0 Times	thank you, i did check that, i was informed by uttam toyota that new discs are 25mm thick, changing limit is 23mm (which i believe is too early), anyways, my brakes are reported to be 20.4 mm thick, rear ones were also less - i dont remember the thickness exactly, but both were beyond toyota recommended width. Local mechanics say that they can still be turned to be smoothened, but marginally. So wanted to know if some aftermarket rotors can be cheaper/ better alternatives.
	() Thanks

7th February 2010, 19:55	#7
singh.amrit BHPian Join Date: Sep 2009 Location: Lucknow Posts: 106 Thanked: 0 Times	i agree, i got optimistic about cross drilled rotors going through prices on a US website, corolla replacement, larger ones for 22k (approx). But, this is India. thanks guys.
	() Thanks