Quote:
Originally Posted by deepaktpatil Dear HPP,
I hope you understand the turbocharger design well. I have worked hands on developing a electronics based system for turbochargers and I work for a company that has no. 1 turbocharger brand in its portfolio.
Turbo designs vary and some turbos may be purely mechanical but when I said electronics, I was referring to sensors, boost control solenoid and electrical actuators that are part of a latest turbo designs.
Here again I commented from the design parameters perspective where if you move the Turbo away from engine, naturally it will need more capacity to pump the same amount of air for the increased distance. So if this increases the turbo lag, then it needs to be addressed in some way and thats where you do the tradeoffs during engineering. |
I understand turbochargers very well. You are telling me sensors and actuators are located inside the turbo(the comment I was commenting on was "the electronics inside the turbo"..)? If anything they maybe be attached, but I'm guessing measures are being taken to combat heat? Or if on the compressor side, to combat vibration for longevity?
Again, I disagree with the larger turbo comment. If you want to
try and combat the effects from the distance/length piping, then you would probably decrease the size of the piping to increase the velocity of the air.. But if you increase the size of the turbo, the lagginess from the remote mounted turbo would just be compounded because inherently larger turbos are already laggier then smaller turbos. I understand what you are trying to say about more volume of air with the larger turbo, but that solution just isn't right for this application.
Also, these systems are laggier for both sides of the piping.. the turbine side, and the compressor side, both are affected by the distances involved with this type of application.
Quote:
Originally Posted by dinar Dude, just explained what a turbo needs to spool up, exhaust pressure and not temperature of the exhaust gases, I never said that the system is good or bad, I just said that there are advantages of this system.
If the temperature of the ambient air is lower, than even after compressing this will be lower compared to a normal setup. the intercooler helps further. The pressure in the intake side won't reduce with the length of the pipe only thing is there will be a delay in build up, of pressure before starting,[one will have to ideal for little long]for the system to be at operating pressure.
The temperature of the assembly of the turbo will make a difference, since the intake air will not absorb the temperature from the system, if it is at lower temperature than normal setup.
Intercooler is efficient to do the work of cooling the intake charge, but there is a limit to every setup, why can not we run high boosts with out water injection or water spray [as on subaru and lancer]??
The problem of velocity of gases decreasing with temperature is true, that why the BMW in the picture has insulation on the exhaust. Same way velocity of the intake air [compressed air] will reduce, Than the reverse will be true right [temperature of that air will reduce ].
Last a simple question why does a same engine produce higher HP figures when the car is in colder climate?? |
The difference of the outlet air of a turbocharger with lower ambient air temps is reasonably negligible because they are heated up regardless when being compressed within the turbocharger. Will it change the temp a little bit.. yes maybe, but enough to care about, no.
And high boost(over 20psi or so), needs more octane or water in your case(or other types of chemicals people use), is to combat detonation. The proper way to run high boost is with the right fuel, other types of injections are a band aid in my opinion, and just one more thing/system to go wrong/fail.
There are only limits with every system if they are not built up properly. Myself and many other builders do our best to over engineer the intercooling system in order to give us repeatable intake air temps run after run whether on the street or the track and no matter what the ambient air temps are. Again, if there are limits on a setup.. it needs to be upgraded.
BTW, if that BMW builder was interested in keeping the temps up and in turn keeping the velocity up.. don't you think they should have wrapped the entire exhaust system directly from the headers to the turbo?.. Generally when you look at a picture like this and you see wrapping on the pipes they made(and in areas that make no sense really), it's because they are covering up shabby workmanship/fabrication skills. If it were me, the charge piping going to the intercooler would have been made of aluminum and not wrapped at all.. this would help with the heat dissipation and take advantage of the long piping(may as well get something out of the stupid design).(Not to mention soo many other things I notice with this kit.. it is crap from start to finish).
Quote:
Originally Posted by iraghava |
AH!

I am happy this was not happily accepted by the BMW crowd. Good to see owners recognize poor quality, poor design, and poor execution. I'm happy after reading that.