Part 2 - One last wish | Restoring my father's 1995 Maruti Esteem
Thankyou for all the wishes and support extended, the responses are truly encouraging, I've noted down many of your thoughts shared in this thread which will be helpful at a later stage.
In addition to the replacements mentioned previously, engine mounts and bush kits have been replaced.
Now, with all the mechanical works completed,the next was Body Works, before that I decided to make a list of parts needed so as to have them ready when the body works are over.Parts were ordered in Feb begining with an ETA of 45 days.
The entire project took a dip in February as many of the parts ordered was still not even billed.
First week of March-2021
I had managed to find a few parts online by now, however the local dealers kept repating that they do not have any body parts for the Esteem.Even after Type 1 sharing all body trims with Type 3 which was in sale till 2007, I found it a bit odd to leave the matter there.I assumeed since demand is less, nobody stocked parts and didn't want to go through the trouble of sourcing them occasionally.
After a series of emails and calls to Maruti, they connected me to a local distributor who turned out very helpful thereafter, they helped me order the parts on request from Maruti and even got avilable stocks in other districts moved to them.
Apart from annual servicing, the car never went throuh any trim replacements.Most of the 26 year old rubber inserts have become brittle.Considering the scarcity of parts I decided to replace every external fitment and trim for which an OEM replacement was available.
For this I had downloaded the entire parts catalogue for Esteem and Maruti 1000, since some parts for Esteem Type 1 had their part numbers only in Maruti 1000 catalogue.After identifying the part numbers, the following had been ordered
- Door trims
- Weather Strips
- Window Mouldings
- Roof Mouldings
Surprisingly some parts were 5-6 times more expensive than the Left or Right counterpart even though it's the exact same component. The MGP Distributor was kind enough to explain to me that this was because certain parts are no longer available with maruti hence they are replaced by SGP(Suzuki Genuine Parts) which were imported from Japan.
Yet again, certain parts for Type 1 were no longer available for order with them either since Maruti had closed the part for order.
People started suggesting to use Type 2 or Type 3 fitments since waiting for Type 1 may cause further delays. This was a tough call for me, however after thinking through, I had only one thing in mind, this car was preserved as it is for all these years.
"Restore as it is, in the best possible way"
My mechanic agreed to the same and suggested we start looking at scrapyards and part dealers in Bangalore or Delhi to find more parts.
Throughout the next 25 days I have been visiting every possible scrapyard, service centres and spare parts shop as the body work progressed.
Body Work
Patch Work
Having heard Esteems are rust buckets we started stripping the car only after doing a thorough underbody check. To my surprise the car didn't have any major rusting.
There was a bit of rust around the RH ORVM mounts
Floor mats removed for the first time in 26 years
We couldnt find any rust on the floor either, however for my peace of mind, I decided to get a coat of paint done.
Some minor patchwork and reinforcement was done alongside.
Tinkering
I was very particular or maybe stubborn to an extent, that the body shape should be as good as it can get.To be sure of the same, now I started working from the garage with my papers.My new schedule was to be at the garage after lunch till they close, the gagrage owner being a good friend and an auto enthusiast was equally happy to host me there.
On days where he was free, we would spend the evenings for chai and part hunt.
We started sanding the car down, days were flying.
9 days of work and finally the car is in the paint booth now, my head was yet unable to comprehend all the work until I see some paint over.
Soon we had the guide coat applied, all the efforts in shaping started to show up now.
Paralell developments
1)Bumpers
After alot of search in the past 2 weeks, I guess it was a lucky day.
We found an OEM Esteem Type 1 ,Front and Rear Bumper with a dealer.

The existing bumpers had a lot of dings and cracks,it had been painted multple times over the years.These new ones were much needed.
2)R134A AC Kit
The stock R12 AC kit was never used after the refrigerant shift happened, the AC was left untouched for over 10 years.Maruti had informed a new kit will be expensive and moreover they were unable to give a timeframe since the full kit as such has been discontinued.
One fine day I was informed of a very clean MPFI Esteem that was just driven in to be scrapped.We rushed in with an AC technician and found a wonderful AC kit which was perfect in shape for a very good deal.
Eventhough everything ended up quickly in this post, the whole process went until the begining of April.Some good folks at Maruti had helped in identifying the exact colour code of my stock paint.
Will keep those for the next update.