[carmania]

Faced this situation over the weekend and thought a detailed post would be helpful for others.

Vehicle: Toyota Innova V - Diesel

On my trip over the weekend, the fuel indicator started blinking. I had remembered seeing the instructions on the driver side visor and happened to complete the steps mentioned to clear the warning.

1. Houston - We have a problem : Fuel indicator light blinking


2. Instructions on driver side visor (flip it down to see)


3. Turn off engine, open hood


4. The general location of the fuel filter


5. The culprit


6. Hiding right behind the Battery is the fuel filter


7. Loosen the plastic wing-nut 3-4 rotations, just enough to pump the water out


8. Pump out the accumulated water. You may stop once you smell the dense fumes of diesel.


9. Not to forget, tighten the plastic wing-nut

Now you are set to go!!

Experts:
I usually fill diesel full tank when the fuel level reaches 1/4th mark. Since I was traveling towards TN, I thought of getting the lower price benefit and the tank was almost empty when I filled the tank at Hosur (BP TVS). The warning light started at about 150 kms later. The fuel filter was changed at the 30K service.

What might be the problem?
1. Bad fuel?
2. Service issues?
3. Condensation in the tank?


Thanks,
Carmania

[.anshuman]

Hi Carmania, Thanks for sharing the procedure to remove water from Fuel Filter. This will be very useful for Innova owners who use their car for long distance highway runs as the availability of good quality Diesel on highways is Rare.

[Vid6639]

Carmania I have a feeling it's because of bad fuel at the highway bunk and not cause you filled towards empty.

[dadu]

Do you also have a Separator (water from diesel) in Innova. The Safari has a Separator(near the fuel tank) and a drain plug(like you depicted) under the fuel filter too.

[mdsaab]

Thanks for posting a highly useful procedure. this can save a lot of time and discomfort to those stuck on the highway with an issue that can be solved in a few minutes.
i feel the light flashed up due to the poor fuel quality at the bunk.
there are a lot of instances where water is mixed into the fuel and sold. and sometimes the fuel tank storage at the pump was cleaned, so some water remains in the tank and this makes it's way into our engines when we tank up.

[carmania]

Originally Posted by .anshuman

Hi Carmania, Thanks for sharing the procedure to remove water from Fuel Filter. This will be very useful for Innova owners who use their car for long distance highway runs as the availability of good quality Diesel on highways is Rare.

I thought that the procedure was quite simple, but locating the things that needed to be worked on took a couple of minutes. Now, I'm a master

Originally Posted by vid6639

Carmania I have a feeling it's because of bad fuel at the highway bunk and not cause you filled towards empty.

I am always skeptical about the quality of fuel dispensed on our highways. I guess I was not lucky this time. Another tank full from another bunk and I don't have problems so far (just run about 40 kms).

Originally Posted by dadu

Do you also have a Separator (water from diesel) in Innova. The Safari has a Separator(near the fuel tank) and a drain plug(like you depicted) under the fuel filter too.

Did a quick check on the underbody. Nothing is visible as such. Will check next time when she goes for service.

Originally Posted by mdsaab

Thanks for posting a highly useful procedure. this can save a lot of time and discomfort to those stuck on the highway with an issue that can be solved in a few minutes.
i feel the light flashed up due to the poor fuel quality at the bunk.
there are a lot of instances where water is mixed into the fuel and sold. and sometimes the fuel tank storage at the pump was cleaned, so some water remains in the tank and this makes it's way into our engines when we tank up.

We never know what those guys do. At least, I'm prepared now!

Carmania

[parsh]

Thanks carmania for sharing this practical procedure even though the animated procedure is always published by Toyota. This is indeed great knowledge, speaks a lot more words and makes it more explicit. As must be evident by now, a case of bad fuel. Got to be careful on highways, though I have not experienced this till now.

Since many may not have experienced this ever, some stupid Qs here:
1. Any speculation on why did it take 150kms for that light to turn on?
2. Was there any visible/audible difference in car's running during this 150km stretch?
3. I am sure you did not crank up engine once seen the light, or did you? If you did, did you observe any sort of sensation from the engine?
4. What are the after-effects of the procedure? How does the indication change in the control panel indicators post this?

[saravananj]

Carmania,
How do we know when to stop tightening the wing nut after draining the water? Lets say I have turned it anti-clockwise 4 times. Now after draining is it necessary to turn the wing nut clockwise the same number of times?

[dadu]

Originally Posted by carmania

I

Did a quick check on the underbody. Nothing is visible as such. Will check next time when she goes for service.

Its called the Sedimenter, just to use the right words.

Originally Posted by saravananj

Carmania,
How do we know when to stop tightening the wing nut after draining the water? Lets say I have turned it anti-clockwise 4 times. Now after draining is it necessary to turn the wing nut clockwise the same number of times?

Tighten just as you would a normal nut, use 3 fingers to tighten so as not to overtighten it.

[carmania]

Originally Posted by parsh

Since many may not have experienced this ever, some stupid Qs here:
1. Any speculation on why did it take 150kms for that light to turn on?
2. Was there any visible/audible difference in car's running during this 150km stretch?
3. I am sure you did not crank up engine once seen the light, or did you? If you did, did you observe any sort of sensation from the engine?
4. What are the after-effects of the procedure? How does the indication change in the control panel indicators post this?

Justifiable Qs

1. The amount of water added to ~15 liters of diesel to fill up the fuel filter .
2. Didn't notice any difference, response, speed, NVH - none
3. I filled up the tank and started driving when the light started blinking.
4. Once you drain the water and turn the ignition, it is back to normal until the fuel filter gets filled again. Remember, I had filled ~45 lts of diesel and had to do this 3 times , all the warnings appeared when I was driving.

[contactme27]

Thanks guys for the info. I had to do this for innova as fuel filter light was blinking. It is a easy to do the activity