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Originally Posted by sravankrishnan Of course it can also mean that the bodyshell can survive an impact at a speed higher than 64kph, but how do they determine that? Do they also crash test another unit at a higher speed? I've never heard of something like that and NCAP hasn't published anything of the like as far as I know. Happy to be educated on the matter. |
"The bodyshell was rated unstable and incapable of withstanding further loadings" is a statement which implies that the Integrity of the Passenger Compartment modifier (-1.00 point) defined in the assessment protocol has been applied to the chest. This means that the testers at the laboratory found symptoms that the structure of the car will not behave similarly under slightly more demanding test conditions, like higher speed, higher mass or less overlap. It does not mean that the occupant compartment has collapsed during the test (that is covered separately by the A-pillar Rearward Displacement modifier which uses a sliding scale system to determine penalty).
The modifier is one of the few subjective parts of the assessment and is applied based on symptoms defined in the assessment protocol:
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INTEGRITY OF THE PASSENGER COMPARTMENT
Where the structural integrity of the passenger compartment is deemed to have been compromised, a penalty of one point is applied. The loss of structural integrity may be indicated by characteristics such as:
- Door latch or hinge failure, unless the door is adequately retained by the door frame.
- Buckling or other failure of the door resulting in severe loss of fore/aft compressive strength.
- Separation or near separation of the cross facia rail to A pillar joint.
- Severe loss of strength of the door aperture.
When this modifier is applied, knee mapping data will not be accepted.
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There is no sliding scale system that has been developed for assessing the structure: the modifier is completely subject to the judgment of the testers at the laboratory, much like the knee modifiers for concentrated loads and variable contact on the fascia. There are no intrusion measurements or limits required for the modifier to be applied.
It does not have to do with post-crash behaviour of the vehicle structure, though a compromised passenger compartment increases the risk of occupant entrapment which can hinder first responders during occupant extrication. For occupant rescue, the testers measure forces required to open the doors after the crash but this is not currently used in the assessment though it may be in the future.
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CONCEPTS BEHIND THE ASSESSMENTS
Chest
CONCEPT: When the passenger compartment becomes unstable, any additional load can result in unpredictable excessive further collapse of the passenger compartment. When the passenger compartment becomes unstable the repeatability of the car’s response in the test becomes poor and confidence in the car’s performance is reduced.
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Key things to note here: 'any additional load' does not mean additional loads after the crash. It refers to additional gross mass of the test car, or higher speed, or less overlap, as mentioned above. Also, 'repeatability' does not refer to the car being involved in a secondary collision, but rather, it means that they are not confident that the same test conditions will necessarily result in the same output. Hence a 1.00 point penalty is applied.
Global New Car Assessment Program - Adult Occupant Protection Assessment Protocol v1.0 2017 - June 2022 Quote:
Originally Posted by sravankrishnan Do they also crash test another unit at a higher speed? |
Not at present, but starting next year there will be a provision for rating the structure as 'borderline unstable' in which case the manufacturer will be able to sponsor a 68km/h ODB test with 30% overlap and 150kg extra test mass, and some conditions have to be met for the modifier to be removed.
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TECHNICAL ANNEX 1
Adult Occupant Protection Protocol
Borderline case for unstable structural modifier ODB
In the case of Structural stability, footwell area or chest contact modifiers are applied in the ODB test, and where a borderline case is in consideration, evidence should be shown to Global NCAP inspectors that in a more stringent test scenario the reasons for those modifiers to be introduced are the same or close to the evidence recorded during the test.
The modifiers should show close performance to the same car in an ODB test with the same version as tested but at 68km/h with 30% overlap (assure the longitudinal is contained in barrier impact) and 150kg extra load. Under these conditions the deformation of the structure must be the same as tested, within a 10% tolerance in the 3D measurement and no added spot weld full or partial detachment, hinges or trans-facia tube failures as well as
no chest contact detected in order to remove the modifiers. No CAD data will be accepted, only full scale test with driver and passenger HIII 50th percentile, Q3 and Q1.5 as per the official test. Complete data, videos, pictures, 3D measurement and structure stripping driver side must be shared with less than 24 hours after the test.
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It may interest some to know that this modifier featured in a 1997 Euro NCAP publication under Criticism of Euro NCAP (which, then, was in its early days). The subjectivity of the modifier was criticised, and this is what Euro NCAP had to say.
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There has been some concern over the subjective assessment used in the generation of some of the modifiers. In particular, those for passenger compartment integrity and the knee impact areas. Wherever possible, a clear objective definition has been given for each modifier. Where this has not been possible, a list of the aspects considered has been detailed. In most cases, the assessment is clear and unquestioned. In borderline cases,the manufacturer would be given the benefit of the doubt.
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Source (Page 2448)
Personally, I would not take this modifier as seriously as it usually is on the Internet. It is definitely not a good thing when the modifier has been applied, and modern cars should have structures designed to comfortably withstand impact under the standard NCAP ODB test conditions. But people miss out on a lot by just using this modifier to determine performance. The injury measures for the head, neck, chest, upper legs and tibias (and pedal displacement for the feet) are the crux of the frontal ODB test. If the passenger compartment collapses so much as to cause further injury during the test, this naturally manifests itself in the form of increased injury values, like with the Nissan NP300 for South Africa, and Global NCAP penalises the car further for A-pillar displacement.
The reason Global NCAP and Latin NCAP highlight the modifier in particular is that structural failure and excessive collapse of the occupant compartment used to be a major cause for poor frontal impact ratings, besides the lack of front airbags. Today, cars show reasonable structural performance that is not good enough for the modifier to be removed. This does not mean that the structure has performed just as poorly as those of cars whose occupant compartments used to catastrophically collapse in the tests not too long ago.