Mid life updates on Zippy
Its almost been 4 years since zippy came home and during this timeframe zippy has crossed about 30,000kms and the service has been as usual except for changing the throttle body twice(once under warranty and once at my own cost). The reason for this throttle body change is that the scooter suddenly switches off when the speed is <20kmph and throttle position is at zero(not accelerating at all). This was a major cause of concern for me as my dad uses the scooter on a daily basis and I didn't want any incident to occur. So we went to Suzuki service center which is hardly a km from my place and we got them fixed. After thr throttle body was changed for the second time. Zippy feels more lively to ride and the engine still has the grunt.
Service costs have constantly been within 1000-1300 Rs and I think it's reasonable for a scooter given the inflation rates. Fuel economy wise I'm still getting 45-50 kmpl which is pretty good for a scooter.
My eyes were on the connect edition when I picked the scooter in 2021, however it was not available in the color I picked(Greenish Blue) but had disc brake and black alloys which I wanted. I was ready to pay a premium back then too for the DRL and speedo but suzuki staff were unwilling to do so.
However, me being me and the amount of tinkering I've done on my Fords, I wanted my scooter to be OEM+ as well. My parents asked me one question, when will you stop this obsession of OEM+ and mods and you're crazy. I replied I don't know
. So I went ahead and soured a digital speedometer from the access connect edition from a scrapyard in Shivajinagar and OEM LED DRLs from a spare parts shop(balaji automobiles, jewellers street, Bangalore).
Plus, I added a high beam pass swtich sourced from the Jupiter 110 and got the pass switch wiring done at an auto electrical shop near Empire Kamanhalli.
The pass switch. Such simple things enhance the ownership experience.
I might not be able to post the removal and refitment pics as I did a DIY, however I'll share the steps and parts required.
My Scooter being stock for one last time
Tools required : One tester and one size 10 T-spanner(required for the removal of the indicator assembly)
1.Digital Speedometer
My Access had a speedometer which is part analogue and the fuel guage/trip meter in digital. I wanted to get the fully digital meter as it has Bluetooth Navigation, time displayed separately as well as an engine temperature bar. These features are a step up from my earlier meter and I went scouting for one. For my luck the scrap guy had a functional meter and a matching bezel which I paid about 4.5k together. I paid another 600 to recalibrate the odo as per my original reading as my vehicle is still under warranty. Please remember to recalibrate the odo reading before you install the new speedo because the entire headlight assembly has to be removed again to recalibrate the meter if you fit the meter directly.
Part compatibily: It is definitely compatible for all versions of the BS6 access. However the Bs4 ones(from 2016-20 too have the same connector for the speedo) and can be used(not 100% sure though).
Steps:
1.Source the speedometer from any source.
Part number : 3410002L1100. A brand new one might cost between 5-6k depending on the spare parts dealer and area. I tried searching for this meter, not many have it in stock though. Suzuki service guys deny to sell this part as I had a lower variant with analog speedo. Unfortunately, I do not have the part number for the speedo frame assembly(the beige part which covers the handle bar)
Note: Do not swap the meter with an Avenis or Burgman/Gixxer or Vstrom 250 as the bottom stalk for the speedo assembly is
almost perpendicular for access and flat for the rest of the Suzuki vehicles
Meter board looks interesting
2. Remove the screws beside the meter and one below the headlight(not the bolt which is used for leveling the headlight). Also remove the side mirrors so that it'll be easy to open the panel.
3. Remove the 3 screws from behind the speedo in which the meter sits on the plastic frame
The one below is the correct frame for the Digital speedo
The stock frame for analog is not a match for the digital one
4. Disconnect the meter coupler and remove the meter
5. Remove all the switches from the existing plastic frame which holds the speedo
6. Fit the new speedo in the new plastic frame(it is rectangular for the digital speedo variants).
7. Repeat steps 1-4 in reverse order.
Voila, Zippy is now in OEM+Spec.
A quick know how on the speedo: The speedo is legible under direct sunlight and the data displayed is informative, such as a time on the top left corner(syncs up with the same time as your phone once you pair it with Bluetooth), map direction using mapmyindia via Suzuki ride connect app(available on android and ios), top right corner has the engine temperature guage and fuel guage in the middle. The speedo digits occupy most of the real estate. The trip meter, fuel level are synced to the app.
Just sync with this bluetooth name on the speedo. Steps are well-defined as soon as you open the app for the first time.
However, I feel Suzuki could have integrated Google maps on its app rather than mapmyindia. Rest of it is good and I miss the km/l tab whereas the vstrom 250 gets it.
This integration is much better than the additional stand which people use and I like a clean look on all my steeds.
2. OEM DRL swap from the Connect edition
I tried searching across Banaswadi and Kamanhalli for the LED DRL (comes as a whole assembly with the indicator bulb) and everyone had only one side I stock. I wanted both so I went to Balaji Automobiles in Jeweller's Street and picked up a pair for 2.5k. Though expensive, I felt it is better than the halogen pilot lamps as the LH HALOGEN bulb keep failing and I have to open the front panel multiple times. So I thought I can do this as well and I bought them with a risk of not knowing if it will work or not(from ford's I learnt that wiring can vary for diff variants and the same might be the case with scooters too) but my gut feeling was right that wiring will be the same for all variants.
Steps to swap the Indicator assembly(applicable for both sides and can be used in the access post 2016 models I believe.)
Part no:
RH: 35601-02L00-000
LH: 35602-02L00-000
1. Unscrew the center front cover by removing two screws below the handle bar.
2. Unscrew the front side panels too in order to access the self tapping screw for the indicator assembly.
3. Remove the top screw and bottom screw on the indicator assembly.
4. Remove the size 10 bolt in order to loosen the assembly.
5. Pull the indicator assembly towards you so that the small black self-tapping screw is out and you can access the assembly. The assembly will come out once you try pulling it with medium force.
6.Replace the indicator assembly by removing the 3 pin connector and install the new DRL assembly.
Completed successfully and looks more premium
7. Repeat steps 1-4 in reverse.
Attaching all pics randomly for the DRL swap
Old vs New
The DRL is much better than the halogen one
DRL part number. Priced reasonably.
Finally DRL too is done and Zippy is in an OEM+ spec which Suzuki should have standardised for all colors. All the matte colors get the DRL and Digital speedo.
Only one more mod is missing, to have a yoke on the LH brake lever in order to hold the scooter on inclines which TVS and Honda provides.
I hope this thread is helpful for other who want to experiment or upgrade your scooter too.