I wanted to share this experience as it may be useful for other Ray owners. Yesterday when I returned from work, I had to step out to buy some groceries for the weekend. I took the Ray and noticed a very weird rattling sound coming from the front of the scooter.
At times it sounded like clanging of metals, like rattling of the plastics/fiber, like a loose jingle of metals. I was just not sure what it was. On returning home, I calmly asked my wife if she had mistakenly ridden into a huge pothole, or dropped the bike anywhere or by chance.
She replied with an upset look on her face "NO". I then told her that there is a horrible rattling sound coming from the front of the bike on rough patches/roads. She said that she was unaware of it and did not realize it. (I had not ridden the Ray for 2 whole days and my wifey was using it).
I thought, that I would figure out what was wrong. I started stripping the entire front portion of the scooter. I got the front cowling (shield) off, I stripped off the plastics under the speedo, then I removed the entire rear front plastic shield. I kept banging the plastics with my fist and the sound could be distinctly/clearly heard.
I tried my best to strip that portion of the scooter from where the sound was coming and that is one of the most trickiest and difficult parts to get to in the Ray. To remove this part, one will have to strip off all the panels and cowlings in the front, the battery and the headlamp, turn lights have to be removed. Not only that, the entire fuse box assembly, wirings, the speedo cable and brake cables have to be removed.
I thought that I should not touch any of these and left it, thinking that I would take it to the service center today. So I assembled back all of the panels, cowlings and screws and went back up to my house.
I started doing all this at 8pm and by the time I went back up it was 11pm. I skipped dinner in the anxiety as it was too late and my wifey was bugged that I'm so hung up about the bike and have upset the entire schedule of the house.
I can't explain my feelings to her about all the cars and bikes I own, but I sure do get obsessed about them from time to time and in turns

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I got up early and was chatting with my wife. I asked her casually where she had been to yesterday in the Ray. She replied that she went out to buy vegetables and stuff like that. I then asked her if she kept anything in the cubby holes of the Ray and she confirmed that she kept some change after buying the vegetables. She said that there were two Rs. 2.00 coins and one Re. 1.00 coin. She also said that she had not taken them from there. I ran down to see if there was anything in the cubby holes and there was nothing. I was sure that the coins had slipped into the panel pockets just below the front hook and the noise was similar to that of clanging of the coins in a piggy box.
My wife laughed and said, "Christmas is round the corner and the Ray has started jingling all the way". It was not funny at all. I had coins that had slipped into the Ray and the only way to get the coins out was by having the service center strip the whole front out. I somehow did not want to take the Ray to the service center to remove the coins or having them strip the entire front of the scooter.
I then went for bath and "Eureka, Eureka, Eureka" I thought of using magnets to get the coins out of the pocket, if the coins were magnetic. I came out and using a small magnet checked all types of coins of Re. 1 and 2 to see if they are magnetic and yes they all are except the new Rs. 5.00 coins.
I poured a few glasses of water into the cubby holes to identify the exact location of the coins, which I successfully did.
I got ready and went to the market and bought myself a powerful industrial magnet, costed me Rs.80.00, then I tried sliding the coins out with the magnet against the plastic/fiber body of the Ray. I could feel and hear the coins move each time I moved the magnet around that place, however it took me more than 45 mins and more than 70 attempts to slide the 3 coins out of the cubby hole.
Lessons learnt, that I was unaware of until now:
1) Most currency coins are magnetic
2) Rs. 5 new coins are not magnetic
3) Cubby holes in the Ray lead to a pocket within the body panels that is very difficult to strip open and access. Will require a complete strip down of the scooter panels and more.
4) Never keep coins or very small items in the right side cubby hole of the Ray, however the left side cubby hole can handle these small items without them slipping through.
Issue resolved.
