I researched a lot about this on the net, and this is what I've come up collectively - I'll go about it on a step-by-step basis:
First we'll put
K&N vs Green since that's our primary problem.
K&N claims this construction(cotton gauze) allows more air to flow
while dirt and particles stick to the oil, and asserts this configuration is more efficient than paper filters, resulting in more oxygen getting into the engine, allowing vaporized fuel to burn more efficiently, thus increasing horsepower and fuel economy. However, independent tests call the veracity of these claims
(underlined) into question.
Green Filters on the other hand uses
woven cotton in it's manufacturing process,slightly altering things .
The benefits of woven cotton are: it's thinner, holds oil better and is stronger. Green Filter's cross-weaving one fine and one medium layer of cotton produces a fabric that is thinner and stronger than K&N's headier gauze but still has the ability to trap dirt particles of as little as .5 microns in size. Remember that it the material that is thinner not the filter as we see it.
Think of the Green material as a more uniformly formed K&N material.
This means the K&N material is prone to irregularities in formation due to it's gauze architecture. This results in certain area of the filtering material letting more than the
usual .5microns of dust. Moreover, at high suction velocity
(such as at high rpms) this might lead to turbulence.
Thus a Green may flow more
good air than a K&N. Woven cotton is stronger than gauze. Unlike gauze, you can't wear a hole in woven cotton by rubbing it. Moreover, there is no way small bits of cotton can rip off since the woven cotton threads are interlocked with each other. (somewhat like the difference between regular and re-in forced concrete)
K&N uses a simple, pressure-molded, injection process to bond the perimeter rubber to the filter's interior components. That method saves manufacturing time, but in the process, rubber can seep onto the filtering surface. When the filter rubber bleeds onto the filter media, not only does it have the look of shoddy construction, it can restrict airflow with increase in turbulence. Green on the other hand uses a more time-consuming and expensive, four-step manufacturing process which virtually eliminates seepage and insures maximum airflow through the filter. Green chose that method because it produces a higher-quality and better-performing product - they chose the hard way to get a customer base
(long term corporate goals?).
Another test which put the likes of K&N against other filters showed that K&Ns are high on air flow, but low on filtering. That coupled with K&Ns great promotion campaigns pulled it into everyone's hearts - K&N being the cheapest and most performance enhancing filter there is. I consider K&N like drugs, they give you short term horse-power but kill you on the long run.
A
test had been run by AnthonyS, forumboard member of bobistheoilguy.com.
The pressure drop tests showed, as said earlier, that the K&N series have the best air-flow (what do you expect with no filtration). But on filtering tests it was second last in a set of 6 (Green was absent).
The pic above shows a second filter that was inserted after the first to show that amount of dirt that got though the actual filter. K&N has a lot passing through it. And the K&N oil is of little use, testing was done with the different on a generic filter and there was minor differences. When the pic was forwarded to K&N, they responded as is said by Anthony:
Quote:
Paper filters have no oil on them, so the oil hypothesis is a dead issue. In the e-mail I received from K&N, I actually got contradictory information on this point. They claimed that the deposit on my test filter was oil (it isn't), and then they said oil does not leave the filter and damage mass air sensors. Honestly, you can't have it both ways. Either oil leaves the filter or it doesn't. Oil will damage a mass air sensor if it gets on the sensor wiring. This is highly documented by TSBs easily available online.
|
Inference: Either you let in more air along with some dirt or you let in less air along with negligible dirt. You can't let in more air with no dirt. It's commonsense actually. You just gotta find the right mix.
About K&N, I think they are in the air filter industry, what Pedigree is in the dog foods industry - a lot of spectacular marketing, and a little of timing in an emerging market can go a long way to tricking the aam aadmi in us.
I, on the other hand, have shortlisted Green as my Official airfilter

!