LED upgrade for Plush New XUV500
I own the Plush New XUV 500 W11 model since Jun 18 this year. And some of the issues which keeps on bugging me was the poor quality of stock headlights. On one of the rainy nights on a single lane highway I realized how bad the headlight was.
Though, Mahindra has changed the design of the headlight assembly the projector and reflector pretty much the same producing the poor-quality light on the road.
What I did ?
Within first month after my purchase and mainly due to frequent night drives under heavy downpour pushed me to change the headlights immediately. The option I had was to change the better quality and powerful bulbs as I did not want to shift to HID/LED immediately and the MASS guys told me that I should at least try and see the result with the stock headlights performance.
I looked at two options : Philips Xtreme Vision and Osram Night Breakers. Opted for the Philips as found some good review about the bulb. The performance was slightly better compared to stock Osram halogen bulbs.
Search for the better lights:
During this time, I was looking for better options for further improvement and came across these two threads.
https://www.team-bhp.com/forum/modif...-here-754.html (Auto Lighting thread : Post all queries about automobile lighting here) https://www.team-bhp.com/forum/modif...-upgrades.html (Comprehensive guide to LED Headlight upgrades)
With the help of these two threads and some valuable inputs provided by BHPian supertinu finally decided to upgrade to LED.
The requirement was;
• Pure white light with more visibility probably more lumens value
• Preferable CSP chips one as I have heard the spread issues with blob and COB type. This was also to mimic the existing headlamp filament.
• Snug fit within the existing space in projector headlamp without obstructing the dust cap.
After thorough research and recommendation finalized on this one
https://www.aliexpress.com/item/HLXG...30854c4dnfWz7T
Mainly because it is almost similar in design with Philips Ultinon H7 LED which I have seen fitting properly on XUV500 and partly due to the CSP chip they use which I found reliable.
The order was placed and the delivery was received in flat 20 days. I have been waiting for the delivery eagerly and it landed on the date when my car was to go for its 10k services. Ask the MASS guys to help with the installation which they obliged happily. Fitting in a tight space under XUV bonnet was some task but MASS guys managed to do it in 30 mins max.
Updated Setup:
Fog : Stock
Low Beam : HLXG With Lumileds Luxeon ZES Chip H7 Led 12000LM Mini Car Headlight Bulbs 6000K 12V 24V
Hi Beam : Philips XtremeVision 130+ 55W
Package as received from Aliexpress
Installation manual at the back. Looks fairly easy but its not at least for XUV.
Unboxing the package
How the actual bulb looks
Bulb with removable adapter
After removing adapter
Rear cooling fan with the bulb but can be removed if required.
Post Installation
Clear Cut off from low beam projector.
Open Road Test for throw.
Low beam with LED in action.
Scene 2- Darkness. Sorry for the bad image quality.
Low Beam
Fog+Low+High
From the front of the car.
The results at least in the photos looks good. Experts/Guru's can comment here but somehow i feel the light output looks more in photo than to the naked eye.

. The HLXG says 12000 lumens but I think its not even close to it.
The lights looks good for the dark road but i still need to test it on the longer rive for the effect under various light conditions. Looks wise there is a definite improvement. Should this turns out well my next upgrade would be for fog lamps.
Cheers !!!