I had a friend call me at 8 something in the morning recently asking if I could install a pedal tuning box on his Isuzu Dmax. Now those of you who know me, know i'm not a morning person, so I was a bit confused as to what he was on about. It took me a few moments to register what he meant, all this while him telling me that it will take 5 mins and he will gain a bunch of torque.
I started to explain to him that it’s just a gimmick and does not actually work any better than a patient in a medical trial being administered a placebo. Still not convinced, he started telling me about friends who installed and were shocked with the increase in power and torque.While they may have been shocked, trust me, their shock fails in comparison to mine upon hearing this.I then understood how partial information or deliberate misinformation propagates, and people with little to no understanding about how the Control Unit of a vehicle functions, “Pedal” goods to make a quick buck
So here is the most oversimplified explanation that I put together for my friend, as to how and why a pedal box cannot make ANY more power or Torque. It CANNOT increase 0-100 or ¼ mile timing either obviously.
We first need to understand how the Stock car works and what exactly happens when one presses the pedal. Please understand, I have oversimplified the process for the sake of this article and omitted a lot of irrelevant information.
Driver Presses Pedal-------> Ecu looks up “Drivers Wish Map”------> Determines how much torque-------> Converts Torque to Fuel Injection-----> Filters this value through Various Limiters-----> Injects Fuel-------> Driver Smiles.For the Purpose of this article we are interested in only step 1,2 and 3.
So let us look at the drivers wish map, fortunately or unfortunately the Isuzu Dmax has a very simple and linear Drivers Wish map, expressed in %torque.Here the:-
X-Axis is Engine Speed in RPMY- Axis is Pedal Position in % (0-100)
Area bound by the Axis is %torque request.
Important Note: The pedal position is determined by the TPS, ie throttle position sensor. It is an Automotive Rotary Potentiometer which outputs a voltage between 0-5V (actual working range varies by manufacturer and application.There are also two or more sensors which read inverse of each other, to ensure sensor failure does not result in ecu thinking 100% pedal) after taking a 5V reference Signal. For Ease of understanding,
Let us assume 0V is 0% pedal and 5V is 100%. This means 1V=20% 2V=40% 2.5V=50% 3V=60% 4V=80% and 5V=100% or 20%=1V and so on and so forth.
On the Stock Car if the driver presses the pedal 20%, the TPS sends a 1V signal to the ECU. On our Isuzu with Transton Engine management this relates to 20% torque request, regardless of engine rpm. This %torque is now looked up in our Injection Table which correlates engine speed with %torque request and then decides how much fuel is to be injected.
If we press the pedal 50%, the voltage signal to the ecu is 2.5V. If we press the pedal 75%, the voltage signal to the ecu is 3.75V
What the Pedal box does is it connects a signal amplifier, between the accelerator pedal and ECU, this manipulates the signal to the ECU.Lets say on its “race” setting ( I think #14) the box adds a amplification of 50% while capping voltage to 5v thanks to the 5v reference it is piggybacking off of. Now when I press the pedal 20%Voltage out of TPS =1V Voltage intercepted by pedal box =1V, this is amplified by 50% and then sent to the ECU. Voltage received by ECU = 1.5V. ECU interprets as pedal press of 30%
Now when I press the pedal 50%Voltage out of TPS =2.5V
Voltage intercepted by pedal box =2.5V, this is amplified by 50% and then sent to the ecuVoltage received by ECU = 3.75V. Ecu interprets as pedal press of 75%
Now when I press the pedal 75%Voltage out of TPS =3.75V
Voltage intercepted by pedal box =3.75V, this is amplified by 50% and then sent to the ecu. Voltage received by ECU = 5V ( The Reference 5V limits the output crossing 5v, irrespective of amplification)Ecu interprets as pedal press of 100%
So as you can see here, all that changes is the pedal position input to the ECU, after the input lookup, the ECU will jump to the exact same cell in the fuel Injection table.For all pedal positions of 75% and up, ecu will only read 100% pedal.
Since it is not possible to go above 100% pedal or 100% torque, the car DOES NOT make any additional power and torque.The “ Increase in power and torque” is purely psychological and is only felt as one feels that the car “flies: with minimal pedal input, when in reality that signal is being skewed and fed to the ECU. One would get IDENTICAL results if one was to just press the pedal more.A very good non technical analogy would be imagine two cars with identical music systems, only difference being, one had volume control from 0-30, and the other had from 0-10If one was to play both systems at volume 5, most people would think that the second system is “louder”. It is this misconception and misrepresentation that the pedal box industry thrives on.All the pedal box does is rob you of throttle modulation
