Admiral gets a Booster or Brake Booster is the secret of my energy - I.
And so finally after almost 18 months after I first heard about it I got it done. The famous brakes upgrade on the Admiral. After dilly dallying, hemming and hawing, having all kinds of nightmares. Took the plunge today.
And thereby hangs a tale. As usual.
The time goes back to July 2011, before the launch of the 2012 Fortuner, when an Executive from Toyota (TKML) Bangalore had come home to conduct a Customer Experience Survey. The fine young gentleman had informed me that by end of that year TKML would be offering all existing customers an option of brake upgrade on demand. And that the chief component being replaced was the brake booster. Also informed me that the new booster had a force of 850 NM compared to 650 NM on the existing brake booster.
I didn't think much about it though I asked the Tech Head 2/3 times at the dealership about the brakes upgrade - he was clueless. And so life continued at it merry pace and Admiral chugged along as usual which has all been documented here.
In between a friend and fellow owner from Bangalore (RV) mentioned that he had got the upgrade done and was rather happy with the results. I was still not convinced that Admiral needed and was quite worried about the local ASC poking around with a critical system like brakes.
And so it continued till I read about Manmohan and AEN here also having got it done. Since then I felt guilty about being lazy and indifferent to Admiral's needs. When an upgrade was available why not get it done and done fast ?
So couple of weeks ago I called up the ASC and stated the requirement.The PYT on the other side knew nothing about it and actually she knew nothing at all including what exactly was the function of the brakes or where it was located. Don't blame her really.
And then I upped the ante and located the number of the dealer's VP Service who had no clue about the upgrade either but the good lady promised to check and help. And one of the Service Manager's got into the act. Checked with some other Mumbai dealers who apparently claimed to have no clue either. And then finally the case landed up with TKML West. A Customer Relations AM got into the act and gave me a ring and we got into a discussion about the brakes and all I told him was that nevermind what the current condition of the brakes was and that I would like an upgrade. The gentleman swung into action and in a week's time organised everthing and confirmed to me yesterday (Friday) that I could visit the ASC today and it would be all taken care of and he allayed any fear I had about the ASC grease monkeys pawing the system stating that the Technical Lead would be personally supervising the installation and testing it as well.
And so I landed up early this morning at the ASC. Snaps shall take over the narration now.
Landing up early has its own advantages:
This fellow is still around glaring at all vehicles passing by:
Admiral is wheeled in:
To be wheeled across to another section:
Meanwhile the Service AM briefed the Head Techie and gave him the print outs of the service manual for the installation !
Brake booster glares at me knowing what awaits him:
As the preparations were going on I saw the innards of a Fortuner upclose. An 'accidentified' new (2012) was getting a new chasis and I spent quite an amount of time around it checking out the parts and layout etc. Was almost like a cut out kept for demo purposes for trainees and I enjoyed the walk around and dekko immensely. Incidentally the chasis of the Fortuner costs Rs. 2,16,117.00 !
Meanwhile Admiral was made ready for the surgery:
And the surgery began - handled by a bright youngster. Thankfully he was good as promised.
Vacuum tube removed:
Hooray all the parts arrive:
With the bill of materials:
Meanwhile work progress slowly but surely !
And the new kid on the block:
Help ! There's a stiff in my vehicle:

Relax - that's just the good fella uncoupling the brake booster from the pedal.
The new kid all settled in:
And the old soldier is retired !
The new booster is a little more stocky (thicker midriff) and is not as large as the old one which was much thinner as I could make out.
Details on the box:
Hey the stiff again ! This time the re-coupling activity...
Two new short metal tubes were replaced and the rubber vacuum tube:
Some serious rerouting to the ABS is what I could see:
Rubber tubes finding their way back:
(To be continued...)