Let there be more light!
With all my earlier experiments of lighting, there was one thing left unattempted - fitting a LED Bar and flood the street. Yes, like everyone else I am also pissed off with those high beam lights coming on to me. Flashing, slowing - nothing works on the idiots. They just don't seem to care for other road users. In such scenarios, its important to have a weapon of choice (hopefully never need to use that). Or Use it sparingly without being termed as another idiot on the road.
So here we go - bought this LED bar from Amazon -
https://www.amazon.in/gp/product/B07...?ie=UTF8&psc=1 There were two options - pencil beam or high beam. I opted for high beam as it can really achieve what I need - usable light and scare element for the oncoming vehicles at my will.
And then as usual, the best help comes from Sunny - we spent 4 hours on Sunday afternoon doing this DIY and complete the setup. He led the effort with amazing precision and tools that are appropriate for this job. Used a proper drill bit to dug hole into cross member of chassis. Put the riveting brackets/ holders on the base and used M6 bolts to finish professional grade mounting. Goes without saying that the electric wire joints, fuse taps, routing wires, putting them away out of sight and safe are just few things he is super obsessed about. I am learning from the master!
And then here is the summary of the LED bar install through the pictures -
Removed the upper grill and radiator cowl to easily access the cross member of chassis:
The bar is thin enough to sit plush on the cross member:
The holes drilled on the cross member and used finer riveting mechanism to fit M6 bolt. The strip welded are the left over from the last Hella Aux setup. I had simply used the cutter to strip of the welded portion instead of fiddling with bumper removal at a neighbouring fabrication shop:
This is how it will look from outside to keen eyes:
The result - in my apartment basement:
Just LED bar -
Low beam, fog and LED bar -
Full Diwali mode -
And outside on open road:
Just the Low beams -
Low beam and LED bar
Everything is ON -
I guess, I will achieve perfect alignment over next few weeks as I use this on various conditions and make more usable light.
All in all - this setup is almost invisible in day time - unless I switch on the light. So I say it should be relatively KL safe
The switch is temporarily kept inside the cabin. The signal is pulled from the spare fuse from the in-cabin fusebox. The wire is routed through the firewall. I need to think a better positioning and setup without cutting dashboard plastic - have a suggestion? let me know. Either this or old style remote controlled switch.