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Originally Posted by SRT_Dwarka Now I wonder, where did you get this detailed technical info from, I'm quite curious, and have never come across such depth in the public domain so soon after launch, when even drive reviews aren't out yet. |
Not everything available in a single place. It needs to be gathered and deduced. I assure you everything I have posted is available in public domain.
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Originally Posted by SRT_Dwarka
Are we interacting with Indian Sandy Munro?  |
I can only wish! I'm a manufacturing systems engineer in a small factory.
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Originally Posted by SRT_Dwarka Also, the cylindrical cells bit is highly interesting, this seems to be a departure from their earlier prismatic approach. Would you by any chance be aware of the reasons? What format are these cells? |
TATA uses 32 x 135 mm cylindrical cells. IFR32135-15Ah series from Gotion High Tech limited. I'm not aware about the prismatic packs used by TATA [I started following this very recently.]
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Originally Posted by ajayc123 my impression is that in real world the torque generated by the PMSM motor diminishes beyond a certain rpm and even the product of the torque and rpm starts flattening out and gradually starts going down. Under such circumstance, the vehicle may find it harder to overcome the friction and wind resistance at higher speeds. Hence my curiosity. |
Why do you think that the constant power/ torque dropping region occurs during the highway speeds? The gear ratios may be chosen that the Constant power region occurs after 120kmph. We don't know it yet! Lets not conclude that until we have data.
actually to get the PMSM motor to operate in the constant power region you need to have FOC control in the motor controller. Controller needs to reduce the field generated by the rotor magnets to control the back EMF generated to avoid the inverter voltage saturation.
This mode of operation is less efficient than the constant torque region operation and needs electronic protection circuitry incase case loss of field control current which generate massive back EMF and fry the Controller. To be frank, I'm not even sure TATA has implemented the FOC control in the Tiago EV! we need to wait to make conclusion once we have enough data.
So constant torque region and constant power operation depends upon the motor construction, thermal/cooling performance and inverter sizing etc.
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Originally Posted by ajayc123 So as per my impression a higher powered motor running at lower rpm is better than a lower powered motor at higher rpm. |
Actually it is the opposite. Higher torque means higher peak currents. This means thicker conductors, high current handling electronics and higher I^2R losses and fundamentally less electrical efficiency.
mechanically high torque means low RPM, larger motor size, large and heavy gears to withstand higher torque. Higher rotating mass which blunts performance etc. whole systems becomes heavy and less efficient
There is a reason the Latest gen EVs are moving to 800V Architecture with screaming high RPM motors even though you need to have expensive boost converters to charge from household AC lines.
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Originally Posted by ajayc123
1. What's the top rpm of a motor with characteristics similar to the one in Tiago?
2. Is there any reference graph of the torque vs speed for the motor in question, something similar to the second graph that I had put for Tesla where it appeared that the torque rapidly dropped after 40 mph?
In a nutshell, back to the same question, will this car be able to overtake vehicles on highway say at 80-90 kmph comfortably or will it struggle?
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1. I'm not sure! I don't have any information on this yet. I calculated the base speed RPM assuming TATA uses the standard rating in the brochure not some marketing trickery.
2. Tesla Model S P85 uses Induction motor which needs "slips" to operate. The curve you attached is not of PMSM motor. and I don't have any curves with me. Just like you I also want to see it!
3. We don't know yet! we need to Test drive the car and find out!
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Originally Posted by W.A.G.7 A Noob question - what is the Exide battery in the engine bay for? Is it for some other function or for emergencies? |
While others have given you answers, I will answer in a slightly different tangent.
Using 12V system for ancillaries allows economy of scale to reduce the cost and no need to do expensive R&D and Certification for high voltage components.
Why reinvent the wheel when you have sea of 12v standard parts to choose from? Just throw in a 12V battery and you are good to go!
Even Tesla which never made an ICE car still uses 12v system just like TATA.