Got the install done exactly 1 month after I started this thread.
Budget
Budget ballooned from 12K to 27.5K

. Clap in glee all ye evil ICE'ers ! My wife now calls me a T-BHP ICE murga!
Final Setup
It barely remains a partial upgrade. Changed everything save the sub.
Pio 4950
Illusion Electra 62 front coax
Illusion Electra 62 rear coax
JBL 75.4
Retained Soomoku active sub.
Got the speakers from Ajay.
HU , Amp and install from another T-BHPian @vinay daga. He runs Glix in Kolkata.
Snaps here:
Picasa Web Albums - Shuvojoy - ICE Choice of equipment HU
- The kenwood sound was not doing justice to the rest of the setup.
- It had connectivity issues. It required converters to convert the speaker level out to RCA pre-outs for the amp. This would have anyway cost me a 1000 minimum.
- @shuvd graciously asked me to try out his old Pio P1Y. Had that for a day. There was a lot of whirring/whistling etc., probably due to grounding issues. @Vinays guys tried their best, but the sound just would not go away.
Hence went for the most VFM 3 pre-out HU, as suggested earlier in this thread.
Speakers
Listened to almost all the Kolkata T-BHP ICE setups - JBL, Illusion, Kicker compos. Liked the Illusions the most. To my ear they were the smoothest. Although have no idea whether it was an effect of the rest of the equipment in those setups.
However, for all of these, the sound was too 'in-my-face'. I listened to a JBL all coax setup with the 60.4 and somehow liked that more. Hence I decided I would not be going for components. Since I saved 2.5K there (EL6.1 vs EL62), I decided to replace the rear coax too. Also, since I do have a sub (or a pretender !), I chose 6.5" over 6"x9" rear coax.
Amp
I was soon convinced that I would need an amp with more juice than a 60w RMS piece. Juggled around for a while between the 75.4 and the Blau GTA 475. Did a lot of reading out here and it did seem that if I'm willing to spend, the 75.4 is a no-brainer. Vinay gave a decent price too.
Current Settings HU
Sub LPF 80Hz/+5dB
Speakers HPF 80Hz
Equaliser Low 0dB, Mid +1dB, High 0dB
Bass +5dB
Loud Off
Fader +6 towards the front
Volume between 20-30
The Soomoku has a remote Bass boost knob in the dash. To give myself the headroom of cranking up the bass using only that knob, the HU bass settings are kept high. This way for normal usage the remote bass knob is around 50%. If the HU settings are kept flat, I felt the need to keep the knob at 90%+.
AMP
Both front & rear speakers - Input level around 2-3V (twisted 60% towards .75mV)
HPF around 80-100hz. Very difficult to gauge. Why don't they give some intermediate markings?
Bass boost for rear speakers set to 0.
Yet to experiment with the amp
after fitting the 4950.
Glitches and outstanding issues.
Rattles, whistles etc ... a lot of them were taken care of by Vinay's patient crew.
Some blown fuses. Got them all re-checked and replaced as required at the MUL workshop after the install. All ok now on that front.
A bit of metal had to be cut both at the front and rear to accomodate the 6.5" speakers :(
Only outstanding issue now. A slight rattle in the driver door is present. It doesn't rattle to the beat of the music. It seems like something is loose and I hear the sound when on rough roads.
The sound !
This matters the most. And I must say I am happy. The reason I wanted to upgrade were:
- smooth sound
- low volume clarity
- strong meaty midrange
- bass that is not too overpowering
- staging that is not in-my-face. Although this is probably the ideal way to setup ICE, I decided to go by what I liked (heeding @navin's constant advise to everyone)
Mark Knopfler's voice sounds the way it should and Ammonia Avenue (Alan Parsons Project) made my day while coming to office today.
Credits
Thank you Zakkie, Hydra, Navin, Sam, Shrivz, LBM, DerAlte, Riju, Ishaan, Nura, Wimwian, filcord for your inputs.
Thanks to the Kolkata members too with some extra dollops of gratitude for @shuvd and @razor for being my sounding board day-in day-out. You guys must be heaving a sigh of relief now that I am outta ICE mode
(smile)
Vinay, thanks for all the help with the install.
Ajay, your inputs were very helpful. Really appreciated the way you promptly responded to all queries with crisp, precise and relevant answers.
However, all this would not have happened if darling wifey were not patient and understanding. I put her through a whole month of my ICE mode - you guys know how it can get !!. Love you.